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 Post subject: Latest shop project.
PostPosted: Sat Jan 03, 2009 4:54 am 
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Mr. Electonica Dude
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Joined: Wed Jul 14, 2004 1:48 am
Posts: 11452
Location: Godly Taxas
Favourite food: Frog Legs
Machine type: AW4416
Last year all I did was make stuff for somebody else. I decided that in 2009 , I need to make stuff for me to get ready for the end of the world in 2012.

.Soooo........One of these caught my fancy

But , I don't want just any old lawnmower powered barstool , I want mine to run a little better than that.

Already have the frame welded up. Now the powerplant..............

Honda CB250 twin cylinder , turbocharged , parts scavanged from the local motorcycle parts recycler.

So far it's set at 6lbs of boost using a TRX-450 quad carburator , blower from an old Kawasaki and the 250cc Honda Rebel motor.

Initial calculations yield about 50hp and a top speed of a little over a 100mph the way its geared. :lol:

Here's the motor pictures. I about got it all worked out except for the hot side plumbing and the oiling system.

Image
Image
Image
Image

Yes , it all barely fits under a barstool. It's just so wrong..... :lol:

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 Post subject: Re: Latest shop project.
PostPosted: Sat Jan 03, 2009 5:48 am 
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Has Been To Cheeseland
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Location: Just west of DEE-troit
Machine type: AW16G
Use one of those to power the margarita machine. Safer, and so much more useful. :D

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 Post subject: Re: Latest shop project.
PostPosted: Sat Jan 03, 2009 11:24 am 
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Robbie The Botkiller
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Joined: Sat Jun 19, 2004 12:46 pm
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Location: Netherlands
Favourite food: Ria's cheesecake
Machine type: AW16G
Or you could use them to automate your faders.

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 Post subject: Re: Latest shop project.
PostPosted: Sat Jan 03, 2009 4:07 pm 
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The General

Joined: Tue Aug 10, 2004 11:20 pm
Posts: 3870
Or you could craft a Somali pirate deterrent device....... :wink:


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 Post subject: Re: Latest shop project.
PostPosted: Thu Jan 29, 2009 5:33 am 
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Mr. Electonica Dude
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Location: Godly Taxas
Favourite food: Frog Legs
Machine type: AW4416
OK , here's the pics of the finished frame section. This one is prototype number 2. The first one was made of 1 inch square mild steel. After some serious thought about how fast it's gonna go , I decided to make a stronger frame from 4130 chrome moly 1-1/4 inch tubing (aircraft). much more difficult to fabricate but safer and 4 times stronger. It took a 30 ton press to bend the front axle to shape. initial calculations put the power to weight ratio higher than an Indy car. :shock:

Image

Image

I think I have a good combination at Bonneville this year in the Lakester Bar Stool class world record this October. Current record is 47.586 miles per hour in the streamliner class , and the Lakester Class record of 46.425 mph.

Mine on paper is 2 1/2 times faster. :shock:

next week ......marriage of the powerplant and frame

msg

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 Post subject: Re: Latest shop project.
PostPosted: Thu Jan 29, 2009 3:39 pm 
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Has Been To Cheeseland
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Location: Just west of DEE-troit
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You amaze me, Geno.

Looks like the barstool might be the weak link in the safety equation at this point. Be careful on that thing, eh? :D

What color's it gonna be?

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 Post subject: Re: Latest shop project.
PostPosted: Fri Jan 30, 2009 12:38 am 
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Former Computer Geek
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Joined: Fri Mar 30, 2007 7:39 pm
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Location: Tacoma, WA---Ghetto-licious!
Favourite food: Pizza, E.Coast plz!!
Machine type: AW1600
A quick thought... if you replace the rearmost crossmember with a flat blade design that you can rotate, you will be able to tweak the stiffness of the rear end. More tweakability=more speed. Shifter carts have this design element.

-= Beer

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 Post subject: Re: Latest shop project.
PostPosted: Fri Jan 30, 2009 12:49 am 
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The General

Joined: Tue Aug 10, 2004 11:20 pm
Posts: 3870
Cool!

Who's driving?

No, I am not volunteering. OSHA approved? I think not!


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 Post subject: Re: Latest shop project.
PostPosted: Fri Jan 30, 2009 2:53 am 
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Mr. Electonica Dude
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Location: Godly Taxas
Favourite food: Frog Legs
Machine type: AW4416
Beer , the thing uses quite a few shifter kart components . Not sure what you mean on the rear suspension (or lack of any). I do know the shifter kart drivers choose from several different strengths from hard to soft. I'm assuming the flexing of the axles provides some tire planting. I chose a super soft one. This project is designed to do two things . Get me to the bar at the end of the Bonneville salt flats and be the first one to get waited on.

Yep , Gary , I'm flyin this thing.

Bonneville has been on my bucket list since I was a kid. I still don't know when I'm gonna spit off of Cheop's pyramid . :lol:

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 Post subject: Re: Latest shop project.
PostPosted: Fri Jan 30, 2009 10:29 am 
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Robbie The Botkiller
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Posts: 5610
Location: Netherlands
Favourite food: Ria's cheesecake
Machine type: AW16G
mrskygod wrote:
Yep , Gary , I'm flyin this thing.


Be careful. I don't want to be looking for a new co-admin. :)




[sharon mode off]

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 Post subject: Re: Latest shop project.
PostPosted: Fri Jan 30, 2009 11:43 am 
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Mr. Blues
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Joined: Tue Jan 08, 2008 6:51 pm
Posts: 3374
Location: Germany
Favourite food: Sauerkraut ;-)
Machine type: AW2400
Robbie wrote:
mrskygod wrote:
Yep , Gary , I'm flyin this thing.


Be careful. I don't want to be looking for a new co-admin. :)




[sharon mode off]



Uhuh, Geno, be sure to have a aprachute with you ...

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 Post subject: Re: Latest shop project.
PostPosted: Sat Jan 31, 2009 3:23 am 
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Former Computer Geek
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Location: Tacoma, WA---Ghetto-licious!
Favourite food: Pizza, E.Coast plz!!
Machine type: AW1600
MSG.. sorry I wasn't clear...
I was referring to that part in the back that would loosely equate to a rear bumber. That's completely rigid. If you replaced it with a torsion bar... something shaped like a ruler (a blade ) but maybe two inches wide that could rotate on its longitudinal axis, you could turn it so the wide part faces fore and aft for stiff frame, or you could turn it so the flat part is facing up and down for a softer frame in the rear. You're pit crew will dial the setting in just right for you driving style.

Without a differential, your rear wheels will suffer from what is known as binding. It's the little fight they have over who has to travel the longest distance around the corner etc... If you soften your chassis a little, you will ease the weight on the inside tire (reducing binding) and produce greater exit speeds to the bar and a colder beer because it didn't sit so long waiting for your slow binding, butt to get there.

Regardless, a barstool racer with adjustable chassis torsion bar is just plain cooler if nothing else. LOL...

-= Beer

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I LOVE THIS!!! Ted Stevens, 82-year-old US Senator from Alaska and chairman of the Senate Committee on Science, Commerce and Transportation, for explaining in a speech how the Internet actually works: “It’s a series of tubes.”


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 Post subject: Latest shop project.
PostPosted: Sat Jan 31, 2009 6:25 am 
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The General

Joined: Tue Aug 10, 2004 11:20 pm
Posts: 3870
Beerosaur wrote:
colder beer


Beer has gluten in it. Geno doesn't do gluten.

He drinks that petroleum byproduct you sometimes mix with limejuice...ta-kill-ya or something like that.

I think he just likes going fast and being first!


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 Post subject: Re: Latest shop project.
PostPosted: Sat Jan 31, 2009 3:54 pm 
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Former Computer Geek
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Joined: Fri Mar 30, 2007 7:39 pm
Posts: 1556
Location: Tacoma, WA---Ghetto-licious!
Favourite food: Pizza, E.Coast plz!!
Machine type: AW1600
Bartman wrote:
Beer has gluten in it.


I'm not an "IT" I'm a human being!

-= Beer

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I LOVE THIS!!! Ted Stevens, 82-year-old US Senator from Alaska and chairman of the Senate Committee on Science, Commerce and Transportation, for explaining in a speech how the Internet actually works: “It’s a series of tubes.”


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 Post subject: Re: Latest shop project.
PostPosted: Sat Jan 31, 2009 4:47 pm 
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The General

Joined: Tue Aug 10, 2004 11:20 pm
Posts: 3870
Beerosaur wrote:
Bartman wrote:
Beer has gluten in it.


I'm not an "IT" I'm a human being!

-= Beer


That's what she said.


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 Post subject: Re: Latest shop project.
PostPosted: Sat Jan 31, 2009 6:30 pm 
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preset ho
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Location: Île-de-France
Geno-ius work 8)

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 Post subject: Re: Latest shop project.
PostPosted: Mon Feb 02, 2009 1:20 am 
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Mr. Electonica Dude
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Joined: Wed Jul 14, 2004 1:48 am
Posts: 11452
Location: Godly Taxas
Favourite food: Frog Legs
Machine type: AW4416
Here's the chassis / powerplant mockup plate patterns. The rear engine mounts are fairly complicated , but my new plasma cutter makes this task much easier.

Image

A view of the overall marriage powerplant and running gear. I made special kingpin adaptors to fine tune the steering later. Still waiting on the front wheel hubs to get here from Canada. Still need to make the steering shaft , pitman arm , motorcycle handlebar adaptor yet.

Image

Handmade turbo header with 2000 degree insulation wrap applied to keep the heat inside until it reaches the turbine wheel for expansion.

Image

Turbocharger hot section

Image

Turbocharger cold side (carburator mounts here)

Image

Another shot of the exhaust plumbing

Image

rear view

Image

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 Post subject: Re: Latest shop project.
PostPosted: Wed Feb 04, 2009 7:40 pm 
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Former Computer Geek
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Joined: Fri Mar 30, 2007 7:39 pm
Posts: 1556
Location: Tacoma, WA---Ghetto-licious!
Favourite food: Pizza, E.Coast plz!!
Machine type: AW1600
Plasma cutter???? That's cheating! LOL... What happened to the hacksaw and the hammer...ah the good old days! When I come visit I get to drive it!

-= Beer

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I LOVE THIS!!! Ted Stevens, 82-year-old US Senator from Alaska and chairman of the Senate Committee on Science, Commerce and Transportation, for explaining in a speech how the Internet actually works: “It’s a series of tubes.”


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 Post subject: Re: Latest shop project.
PostPosted: Thu Feb 05, 2009 4:11 am 
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Mr. Electonica Dude
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Joined: Wed Jul 14, 2004 1:48 am
Posts: 11452
Location: Godly Taxas
Favourite food: Frog Legs
Machine type: AW4416
Beerosaur wrote:
Plasma cutter???? That's cheating! LOL... What happened to the hacksaw and the hammer...ah the good old days! When I come visit I get to drive it!

-= Beer


I used to use the very time consuming method of interconnecting holes drilled with a drill press and then grinding them to size and finsh with a grinder. Then I graduated to an oxy/acetelene cutting torch and grinding to size. With the plasma cutter the only grinding needed is only to deburr the finished part. A good plasma cutter is still very expensive but so is time when you get my age. :lol: I build enough crap to justify it .

Yeah , Beer , come on down a ride it. I got lotsa fast stuff. Besides , I don't think it will ingest any fowl unless you drive over by the stock tank anyway.
:D

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Good judgment comes from experience, and a lot of that comes from bad judgment.


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 Post subject: Re: Latest shop project.
PostPosted: Mon Feb 09, 2009 4:41 am 
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Mr. Electonica Dude
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Joined: Wed Jul 14, 2004 1:48 am
Posts: 11452
Location: Godly Taxas
Favourite food: Frog Legs
Machine type: AW4416
Motor installed , steering done , low speed towed taxi tests are OK . What's left ?
Quite a bit of detail stuff , turbocharger oil system fabrication , brakes and fuel system. Will be dissassembled and powdercoated when everything works. Time in project so far........about 50 hours.

Image

Image

Image

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Good judgment comes from experience, and a lot of that comes from bad judgment.


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